Customer Background and Challenges
The customer in Bangladesh is a company specializing in food processing and packaging, mainly producing bottled beverages and food products. With the growth in market demand, the customer is facing issues such as low packaging efficiency, inaccurate label application, and inconsistent packaging appearance. These challenges have led to label detachment and loose packaging during transportation and sales, thereby affecting the brand image and customer satisfaction. The customer urgently needs an automated and high-precision packaging line to increase production speed, ensure packaging quality, and reduce labor costs.Solution: Customized Labeling Machine Packaging Line
Based on the specific requirements of the customers, a customized integrated production line of PVC label machine and heat shrink machine is designed. The core configuration includes:High-speed PVC label wrapping machine: It features a SUS304 all-stainless steel body, combined with imported servo motors and static rotary cutting knife system, achieving stable operation at a rate of 100-180 bottles per minute, with label cutting accuracy within ±0.5mm;
Intelligent heat shrink machine: Equipped with a dual-zone temperature control system (temperature error ±1℃) and a turbine circulation fan, it ensures that the PVC film shrinks smoothly without wrinkles, compatible with multiple specifications of bottle types ranging from 40-130mm in diameter and 50-180mm in height;
Line-wide interlinked control: Through the PLC human-machine interface, parameters can be set in one click, supporting seamless connection with the front-end filling machine and the rear-end palletizing machine, reducing manual intervention.
Implementation Outcomes:
· Efficiency Improvement: The production line speed has been increased to three times that of the traditional process;· Cost Optimization: Labor costs have been reduced by 60%, energy consumption has decreased by 15%, and the equipment failure rate is less than 0.5% per month;
· Quality Upgrade: The label shrinkage qualification rate has reached 99.8%, the product return rate has decreased by 20%, and the brand reputation has been enhanced.
Customer Review:
“Union Mahicnery's equipment not only solves our production bottleneck, but its dust-proof and waterproof design performs particularly well in the humid environment of Bangladesh, providing strong support for us to explore new markets. ”
——Md. Rahman, Production Director of Bangladesh Customer
Why Choose Union Machinery?
· Expert Team: End-to-end engineering support from design to commissioning.· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
Conclusion: From "Single Equipment Supplier" to "Global Processing Solution Partner"
This cooperation not only reflects the technical strength of Union Machinery, but also confirms our service philosophy of "customer pain points oriented". Whether you are facing challenges such as capacity upgrading, compliance certification, cost control, or special material processing, we can provide a full cycle service from "requirement analysis - solution design - installation and commissioning - after-sales support".Contact us immediately to obtain your exclusive food processing solution, making the equipment your "passport" to explore the international market!
Union Machinery， A global leader in food packaging, committed to enhancing customer competitiveness through innovative machinery. Complete export certification and 100% on-time project delivery rate.
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