In February 2024, a large beverage manufacturer in Qatar, after multiple investigations and comparisons, finally chose to cooperate with our company and introduced our PET bottled carbonated beverage filling production line with 5000 bottles per hour. This fully automated production line is perfectly compatible with PET bottles of three different capacities: 330ml, 500ml, and 1L, providing customers with flexible production solutions to meet the growing demand for carbonated beverages in the Qatar market.
Customer Requirements and Challenges
Qatar, as a rapidly growing economy in the Middle East, has witnessed a continuous acceleration in urbanization in recent years. The population growth has led to an increase in the demand for packaged beverages. Against this backdrop, our customers are confronted with the following challenges:1.The demand for carbonated beverages in the market is increasing, and there is an urgent need to improve production capacity.
2.A production line that can flexibly produce various specifications of PET bottled beverages is required.
3.The equipment needs to adapt to the local climate and environmental conditions in Qatar.
4.Strict requirements for production line efficiency, stability, and hygiene standards.
Solution: Technological Innovation Drives Efficiency Revolution
As an industry expert who has been deeply involved in the export of food machinery for 11 years, we have tailored a fully automatic PET bottle carbonated beverage filling line for our customers. The core highlights include:| Item | Specifications | Explanation |
| Capacity | 5000 bottles/hour (optional 6000 bottles/hour) | Adopting an efficient filling and capping system to ensure the stability of continuous operation. |
| Applicable Bottle Type | 200ml to 2000ml PET bottles | The same model can flexibly switch between three specifications: 330ml, 500ml, and 1L, to meet customers' multi category needs. |
| Core Equipment | Automatic washing, filling and sealing integrated line, bottle cooling, automatic shrinkage sleeve labeling, coding, PE film packaging | Realize full process automation from bottle cleaning to finished product packaging, improve production efficiency and reduce labor costs. |
| Aseptic Production Assurance | The machine is made of 304 stainless steel material, equipped with CIP online cleaning system and UV sterilization module. | Compliant with Islamic Halal Food Certification. |
| Control System | PLC+Touch screen HMI, supporting multiple language interfaces. | Easy for on-site operators to quickly get started, supporting remote monitoring and fault diagnosis. |
| Quality Assurance | CE and SGS certification, compliant with Qatar's food safety regulations. | Conduct full line debugging before leaving the factory to ensure timely delivery and achievement of production capacity targets. |
| Service Support | On-site installation and commissioning + operation training + 12-month warranty. | After the project is completed, provide on-site training for technical engineers to ensure that customers can quickly start production. |
Project Outcomes
· Capacity Meeting: After official production, the production line operates stably at 5,200 bottles per hour, exceeding the original customer requirements.· Flexible Switching: By changing the bottle positioning molds, the switch between 330 ml, 500 ml, and 1 L can be completed within 30 minutes, meeting the needs of multi-category and small-batch production.
· Quality Improvement: The filling process achieves full aseptic conditions, with the CO₂ content of the product stabilizing at 3.8% ± 0.1%, meeting international carbonated beverage standards.
· Cost Advantage: The automation level has increased by 30%, the labor cost has decreased by approximately 25%, and the production cost per bottle has reduced by 0.02$.
Why Choose Union Machinery?
· Expert Team: End-to-end engineering support from design to commissioning.· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
Act Now: Embark on Your Automation Transformation Journey
The case of carbonated beverage bottling in Qatar demonstrates that automation is not a luxury but a competitive necessity. Whether you are in the Middle East, Asia, or Africa, we can provide turnkey solutions. Click to contact us to get a free customized proposal, or visit www.hnunmachinery.com for more industry insights (such as "Guide to Selecting Beverage Powder Filling Equipment").
Union Machinery， A global leader in food packaging, committed to enhancing customer competitiveness through innovative machinery. Complete export certification and 100% on-time project delivery rate.
Union Machinery —— Make every bottle of beverage a quality brand!
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