In the context of rapid development of the global food industry, efficient and reliable packaging equipment has become the key for enterprises to enhance their market competitiveness. In January 2024, we reached a cooperation agreement with a Jordanian customer and successfully provided them with a 1KG fully automatic packaging production line for white sugar, with a production capacity of 1-3 tons per hour, helping the customer significantly improve production efficiency and product consistency.
 

Customer Background and Requirements

The Jordanian client is a company specializing in food processing, which has long faced challenges such as low efficiency, high cost, and difficulty in unifying hygiene standards in manual packaging. The customer urgently needs a highly automated, stable, and internationally compliant white sugar packaging production line to meet the demand for high-quality packaged sugar products in the local and surrounding markets.
 
l Material Compatibility: White granulated sugar is prone to absorbing moisture and forming lumps, so it is necessary to solve the problem of blockage during the transportation process, while ensuring the packaging measurement accuracy (error ≤ ±0.5%);
l Capacity Flexibility Requirement: The customer's order volume fluctuates greatly, so the production line needs to support variable-speed adjustment from 1 to 3 tons per hour, taking into account both "small orders with quick production" and "large orders with efficient production";
l Fast Delivery Cycle: The customer requires that the design, production, installation and commissioning be completed within 3 months, which is 20% shorter than the industry average cycle.
 

Solution

Based on the strict requirements of customers for production capacity, accuracy, and hygiene and safety, we recommend a customized 1KG white sugar fully automatic packaging system, including a full process production line of "pre-processing + automated packaging + post inspection". This production line has the following core advantages:
 

Raw Material Pre-treatment System:

l Vibrating Screen (with automatic cleaning brush): Removes agglomerated particles to ensure uniformity of the material;
l Negative Pressure Pneumatic Conveying Device: Uses food-grade conveying pipes and is equipped with variable frequency fans to prevent material residue and blockages.
 

Packaging Unit:

l High-speed Packaging Machine: Equipped with servo motor + PLC control system, capable of automatically forming 1KG bags (size adjustable), with a maximum packaging speed of up to 60 bags per minute;
l Multi-head Linear Scale: Dynamic weighing accuracy of 0.1g, combined with anti-sticking material discharge port, suitable for the fluidity characteristics of white sugar.
 

Post-processing and Inspection:

l Metal Detector + Weight Re-check Scale: Eliminate non-compliant products, and the data is uploaded in real time to the customer's ERP system;
l Automatic Palletizing Robot: Supports multi-layer stacking, replacing 6 manual workers and reducing labor costs.
 

Technical Innovation Points:

Intelligent Control System: Equipped with a 7-inch touch screen, supporting multi-language (Arabic/English) operation interface, it can preset multiple production formulas, and switching products only takes 3 minutes;
Food-grade Material Design: The contact parts of the equipment are all made of stainless steel, meeting FDA and ISO hygiene standards, and easy to clean and maintain;
Flexible Production Capacity Adjustment: Supports a production capacity range of 1-3 tons per hour, and can quickly adjust the packaging speed according to order requirements;
Energy-saving Design: Uses variable frequency motors and waste heat recovery devices, with the overall energy consumption of the equipment being 15% lower than that of traditional equipment, saving approximately 8,000 kWh per year;
 

Project Outcomes

In April 2024, the production line was successfully launched at the client's factory in Jordan. The acceptance data showed:
Capacity Compliance: The actual operating capacity was 1.2-3.1 tons per hour (exceeding the client's expectations), with the measurement accuracy remaining stable at ±0.1%;
Cost Reduction: Labor costs decreased by 70%, and the packaging material loss rate dropped from 5% to 1.2%;
 
Customer Evaluation: "After the production line was launched, our order delivery cycle was shortened by 40%, and the error rate of human operation was almost zero. This production line not only met our capacity requirements but also significantly improved product quality, providing strong support for us to expand the market in the Middle East!" — Client Production Director Ahmed Al-Mansoori
 

Why Choose Union Machinery?

· Expert Team: End-to-end engineering support from design to commissioning.
· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
 
If you face production bottlenecks, high energy costs, or equipment compatibility challenges, reach out to Union Machinery!
· Free production line diagnostics
· Customized solution design
· Capacity simulation & ROI analysis
 
Union Machinery， A global leader in food packaging, committed to enhancing customer competitiveness through innovative machinery. Complete export certification and 100% on-time project delivery rate.
 
Union Machinery——Let each bag of our products be your embodiment of quality!