Bangladeshi customer introduces three in one mineral water filling machine, achieving dual upgrading of production capacity and quality!

 
In January 2024, Union Machinery successfully solved the three core pain points of "insufficient production capacity, poor equipment stability, and long production cycle" for Bangladeshi customers with its technologically advanced three in one mineral water filling machine and customized foreign trade service solution, helping them quickly enter the local mid to high end drinking water market.
 

Project Background: Opportunities and Challenges in the Mineral Water Market of Bangladesh

Bangladesh has a population of over 170 million, and with the development of the economy and the improvement of residents' health awareness, the annual growth rate of the bottled water market has reached 12%. However, local production equipment generally has problems such as low production capacity (less than 50000 bottles per day), low automation level, and high failure rate. As a local emerging drinking water brand, the client plans to invest in the construction of a standardized production line, with the goal of achieving a production capacity of 12000 bottles (500ml) per hour and meeting the strict hygiene standards of the Bangladesh Food and Drug Administration (DGDA).
 

Customer Core Demands:

1. Efficient Production Capacity: The equipment needs to support integrated operations of PET bottle washing, filling, and capping, reducing manual intervention;
 
2. Stable and Reliable: Suitable for voltage fluctuations (380V/50Hz) and high temperature and humidity environments in the Bangladesh power grid;
 
3. Cost Optimization: Control procurement costs while meeting performance requirements, while reducing maintenance costs in the later stages.
 
4. Adapt to Diversified Production: Support quick switching between different bottle types (such as 330ml-2L) and flexibly respond to market changes.
 

Solution: Customized "Three in One Filling Machine"+Full Process Foreign Trade Service

As a leading enterprise in the food machinery export industry with 11 years of experience, Union Machinery relies on ISO9001 certified production lines and over 50 countries' export experience to provide customers with a full chain solution of "equipment customization+technical empowerment+localized services":
 
1. Technical highlights of the equipment: modular design, adapted to local requirements
 
Core Equipment: 12000 type three in one mineral water filling machine (flushing+filling+capping)
 
Capacity Adaptation: driven by servo motor, supporting fast switching of 330ml-2L bottle types, filling accuracy ± 1.5ml, and qualification rate ≥ 99.5%;
 
Health and Safety: Key components adopt international brands (such as Siemens, ABB), comply with ISO9001 and CE certification standards, and ensure zero pollution risk;
 
Environmental Adaptation: The electrical system is equipped with voltage regulators and moisture-proof heat dissipation devices. The body material is made of 304 stainless steel, which meets FDA hygiene standards;
 
Intelligent Control: Equipped with PLC human-machine interface (HMI), it can monitor production data in real time, provide fault warnings, and support remote diagnosis (customer authorization required).
 
Flexible Adaptation: Modular design supports quick switching between bottle and cap types, reducing downtime and lowering labor costs;
 
Energy Saving and Environmental Protection: Adopting water-saving flushing technology and low-power power system, it saves customers long-term operating costs.
 

2. Full process foreign trade services: "butler style" support from signing to production
 
Pre-communication: The technical team will have 3 video conferences to confirm the bottle drawings, packaging specifications, and installation site dimensions, and provide a 3D layout plan;
 
Production Cycle: Complete equipment manufacturing in 35 days and pass SGS third-party inspection (including material testing and no-load trial operation);
 
Logistics Support: Adopting the "sea+land" intermodal transportation mode, after customs clearance from Shanghai Port to Chittagong, Bangladesh, a dedicated vehicle will directly reach the factory, with full coverage of cargo damage insurance throughout the process;
 
Installation and Commissioning: Two senior engineers will be dispatched to the Meng site to provide on-site services, complete equipment installation, linkage commissioning, and employee training within two weeks, facilitating customers to quickly start production and seize market opportunities.
 

Implementation results: Double breakthroughs in production capacity and quality

1. Capacity and efficiency improvement
 
Actual Production Capacity: After debugging, it runs stably at 12500 bottles per hour (500ml), far exceeding the customer's expected 12000 bottles;
Improvement in Qualification Rate: The product qualification rate has risen to 99.2%, and the problems of leakage and dripping have been completely solved;
Reduced Labor Costs: The production line only requires 3 operators (traditional equipment requires 8 people), saving approximately $120000 in labor costs annually.
 
2. Stability and compliance verification
 
Equipment Operation: continuous 30 day fault free operation, with a failure rate of less than 0.1% and a bottle damage rate of less than 0.3%;
Certification Passed: Successfully passed the DGDA on-site audit and obtained the food production license.
 
3. Customer feedback
Union Machine not only provides high-performance equipment, but also solves our concerns about 'cross-border cooperation' with professional services. From technical integration, installation and debugging to employee training, every step is efficient and transparent. Now our products are in high demand on supermarket shelves! ”
——Mr. Rahman, Customer Project Leader
 

Why Choose Union Machinery?

· Expert Team: End-to-end engineering support from design to commissioning.
· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
 
Take action now and start your productivity revolution!
If you are looking for reliable mineral water filling equipment, beverage production line solutions, or food machinery export services, please feel free to contact Union Machinery! We will provide you with free consultation, equipment selection, and customized solutions to help you reduce costs and increase efficiency, and seize market opportunities.
 
Union Machinery， A global leader in food packaging, committed to enhancing customer competitiveness through innovative machinery. Complete export certification and 100% on-time project delivery rate.
 
Union Machinery——Make every bottle of water become your quality endorsement!