In June 2023, Union Machinery successfully delivered a fully automated apple slicing production line to a leading fruit and vegetable processor in Kazakhstan. Post-installation, the equipment has boosted client productivity by 60% and process 1 ton of apples per hour, and has become a model project for modernizing local apple supply chains.
Client Needs Analysis
1. Regional Challenges
- Seasonal peak harvests requiring massive fresh apple processing
- 12% wastage rate from manual sorting/slicing
- Strict compliance with EU/Russia export certifications
2. Core Requirements
✅ 24/7 operational reliability
✅ Intelligent grading for diverse apple varieties
✅ Adjustable slicing thickness (0.5-8mm) for multiple applications
✅ Modular design for future capacity expansion
- Seasonal peak harvests requiring massive fresh apple processing
- 12% wastage rate from manual sorting/slicing
- Strict compliance with EU/Russia export certifications
2. Core Requirements
✅ 24/7 operational reliability
✅ Intelligent grading for diverse apple varieties
✅ Adjustable slicing thickness (0.5-8mm) for multiple applications
✅ Modular design for future capacity expansion
Customized Solution Highlights
✔ AI-Powered Grading System
Equipped with visual recognition technology for precise diameter, color, and defect detection (99.2% accuracy).
✔ Flexible Slicing Matrix
Configure multiple independent cutting units with PLC-controlled quick mold change (3 seconds), adaptable to fresh-cut, dried, and baking ingredient production.
✔ Energy-Smart Design
• 40% water savings via closed-loop cleaning
• 35% lower energy consumption with heat pump drying
• Automated scraps recycling for zero waste
✔ Localized Support
• Bilingual UI
• On-site commissioning by engineers
Equipped with visual recognition technology for precise diameter, color, and defect detection (99.2% accuracy).
✔ Flexible Slicing Matrix
Configure multiple independent cutting units with PLC-controlled quick mold change (3 seconds), adaptable to fresh-cut, dried, and baking ingredient production.
✔ Energy-Smart Design
• 40% water savings via closed-loop cleaning
• 35% lower energy consumption with heat pump drying
• Automated scraps recycling for zero waste
✔ Localized Support
• Bilingual UI
• On-site commissioning by engineers
Client Testimonial
"This line revolutionized our operations. Most crucially, the consistent quality won approval from European buyers. The professionalism demonstrated by the Union Machinery team left a deep impression on us, especially in providing unexpected support in on-site debugging and training guidance."
— Askar Nurkhanov, Production Director
— Askar Nurkhanov, Production Director
Why Choose Union Machinery?
✦ 11 years’ specialization in fruit/vegetable processing equipment.
✦ CE, ISO9001 certified.
✦ 58-country proven track record, One-stop service from equipment selection to after-sales maintenance.
✦ CE, ISO9001 certified.
✦ 58-country proven track record, One-stop service from equipment selection to after-sales maintenance.
Whether you need:
• Turnkey processing plant construction
• Legacy line automation upgrade
• Free industry whitepaper
Click the send button below now or call +86-135-23318588. Our engineers will deliver within 48 hours:
✓ Free capacity analysis ✓ 3D layout plan ✓ ROI calculation
• Legacy line automation upgrade
• Free industry whitepaper
Click the send button below now or call +86-135-23318588. Our engineers will deliver within 48 hours:
✓ Free capacity analysis ✓ 3D layout plan ✓ ROI calculation
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