Union Machinery Empowers South American Specialty Jam Industry Upgrade with Technology
I. Customer Pain Points & Transformation Needs
In July 2023, a Peruvian fruit and vegetable processing enterprise launched an industrialized strawberry jam production project. After being referred by industry contacts, they selected our solution to address core challenges:· Low Manual Filling Efficiency: Traditional methods yielded only 1,500 bottles/day, insufficient for surging orders from North American supermarkets.
· Microbial Contamination Risks: Open operations caused unstable total bacterial counts, leading to repeated customs detention of products.
· Limited Packaging Formats: Restricted to glass bottle filling, unable to expand into bulk catering packaging or portable pouch markets.
II. Customized Solutions
1. High-Viscosity Jam Filling System
· High-Speed Continuous Production: Filling speed of 5,000 bottles/hour (300g specification), supporting rapid switching across 6 bottle types.· Precision Volume Control: Servo pump + twin-screw filling valve technology ensures ±1% accuracy, adaptable to jam viscosity ranging from 10-80 Pa·s.
· Nitrogen Protection Process: Integrated nitrogen filling enhances oxidation resistance by 40%, with color retention exceeding 98%.
2. Intelligent Quality Control System
· Vision Inspection System: 6-station real-time monitoring of liquid level/sealing/labels, achieving >99.5% automatic rejection rate for defective products.· Sterile Environment Assurance: CIP (Clean-in-Place) cleaning + SIP (Sterilize-in-Place) sterilization modules comply with international certification standards.
III. Project Outcomes
· Delivery Timeline: 50 days for equipment sea freight, installation,commissioning, and staff training.· Economic Benefits:
✅ 68% reduction in labor costs, saving over USD 160,000 annually.
✅ 300% increase in annual production capacity.
✅ Product qualification rate rose from 78% to 99.8%.
· Industry Impact: Accelerated intensive development of local strawberry farming, increasing income for 200+ farming households.
Core Competitiveness
✔ 50+ Global Projects: Equipment exported to 50+ countries across Asia, Africa, Europe, Oceania, and the Americas.✔ Certifications: ISO9001, CE, and other international certifications ensure compliance with global market requirements.
✔ Turnkey Solutions: End-to-end integration from raw material pretreatment to finished product palletizing.
✔ After-Sales Service: 24/7 technical support, spare parts supply, and 1-year warranty.
With extensive experience in food machinery exports, we are committed to delivering high-quality products and services.
If you seek a reliable supplier for strawberry jam filling and sealing production lines, please feel free to contact us—we are dedicated to serving your needs!
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