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Onion peeling machine EU certification solution | Union Machinery
In November 2023, a Bulgarian vegetable processing enterprise, through our customized onion processing solution, completely addressed three major industry pain points: low efficiency in manual peeling, high loss, and difficulty in meeting EU hygiene certification standards. These are precisely the transformation keys that global agricultural product processors are searching for.
In-depth Analysis of Customer Pain Points
1. Efficiency crisisThe process of peeling and removing roots requires a significant amount of labor, with an average daily processing capacity of less than 3 tons, and a peak season order loss rate of 35%
2. Quality out of control
Manual operation results in uneven peeling depth and root residue, with a product qualification rate of only 75%, leading to a persistently high customer complaint rate
3. Authentication risk
The old equipment cannot meet the requirements of the EC 852/2004 food contact material regulation
Solution: Tailored Automated Processing Line, From "Pain Points" to "Highlights"
Based on customer needs and onion characteristics (thin skin, easy to damage, and significant size variation), we offer a fully automated production line that integrates "cleaning, grading, peeling, root removal, and screening". The core components include:1. Intelligent Sorting and Positioning System: using visual technology to accurately identify the top and tail of onions, only cutting off excess parts, with a retention rate of over 95%.
2. Significant Improvement in Production Efficiency: The processing capacity of a single production line can reach 2000-2500 kilograms per hour, which is 40% more efficient than manual labor.
3. Modular Design: Compatible with onions of different sizes (diameter 5-10cm), and supports seamless connection with cleaning, slicing, and other equipment.
4. CE Certification and Safety Protection: The entire machine complies with EU safety standards and is equipped with an emergency stop button and anti slip conveyor belt.
Digitized Presentation of Deliverables
Indicators | Before Implementation | After Implementation | Improvement Percentage |
Hourly production capacity | 400KG | 2.5T | ↑525% |
Labor Demand | 15 people per shift | 2 people per shift | ↓86.7% |
Raw material loss rate | 14.2% | 2.8% | ↓80.3% |
Customer reviews in email:“This line changed our production mode completely. Now we can focus on market expansion instead of labor management. ”
Industry Value Extension
This case provides a replicable upgrade path for Eastern European agricultural processors, and is particularly suitable for:· Onion/garlic processing plants planning to export to the EU
· Businesses seeking compliance solutions for REACH regulations
· Automated transformation needs in response to labor shortages
Why Choose Union Machinery?
· Expert Team: End-to-end engineering support from design to commissioning.· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
If you face production bottlenecks, high energy costs, or equipment compatibility challenges, reach out to Union Machinery!
· Free production line diagnostics
· Customized solution design
· Capacity simulation & ROI analysis
Union Machinery —— Make every onion a quality brand!