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Onion peeling machine EU certification solution | Union Machinery


In November 2023, a Bulgarian vegetable processing enterprise, through our customized onion processing solution, completely addressed three major industry pain points: low efficiency in manual peeling, high loss, and difficulty in meeting EU hygiene certification standards. These are precisely the transformation keys that global agricultural product processors are searching for.
 

In-depth Analysis of Customer Pain Points

1. Efficiency crisis
The process of peeling and removing roots requires a significant amount of labor, with an average daily processing capacity of less than 3 tons, and a peak season order loss rate of 35%

2. Quality out of control
Manual operation results in uneven peeling depth and root residue, with a product qualification rate of only 75%, leading to a persistently high customer complaint rate

3. Authentication risk
The old equipment cannot meet the requirements of the EC 852/2004 food contact material regulation
 

Solution: Tailored Automated Processing Line, From "Pain Points" to "Highlights"

Based on customer needs and onion characteristics (thin skin, easy to damage, and significant size variation), we offer a fully automated production line that integrates "cleaning, grading, peeling, root removal, and screening". The core components include:
 
1. Intelligent Sorting and Positioning System: using visual technology to accurately identify the top and tail of onions, only cutting off excess parts, with a retention rate of over 95%.
2. Significant Improvement in Production Efficiency: The processing capacity of a single production line can reach 2000-2500 kilograms per hour, which is 40% more efficient than manual labor.
3. Modular Design: Compatible with onions of different sizes (diameter 5-10cm), and supports seamless connection with cleaning, slicing, and other equipment.
4. CE Certification and Safety Protection: The entire machine complies with EU safety standards and is equipped with an emergency stop button and anti slip conveyor belt.
 

Digitized Presentation of Deliverables

Indicators Before Implementation After Implementation Improvement Percentage
Hourly production capacity 400KG 2.5T ↑525%
Labor Demand 15 people per shift 2 people per shift ↓86.7%
Raw material loss rate 14.2% 2.8% ↓80.3%
 
Customer reviews in email:“This line changed our production mode completely. Now we can focus on market expansion instead of labor management. ”
 

Industry Value Extension

This case provides a replicable upgrade path for Eastern European agricultural processors, and is particularly suitable for:
· Onion/garlic processing plants planning to export to the EU
· Businesses seeking compliance solutions for REACH regulations
· Automated transformation needs in response to labor shortages
 

Why Choose Union Machinery?

· Expert Team: End-to-end engineering support from design to commissioning.
· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
 
If you face production bottlenecks, high energy costs, or equipment compatibility challenges, reach out to Union Machinery!
· Free production line diagnostics
· Customized solution design
· Capacity simulation & ROI analysis

Union Machinery —— Make every onion a quality brand!


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