Union Machinery Servo-Driven Straw Applicator Empowers Iranian Juice Producer to Upgrade Production Capacity
Client Background
In July 2023, a large Iranian juice processing plant urgently needed to upgrade its production line to meet surging demand for orange juice in the Middle East. The client’s outdated equipment caused bottlenecks in the sticking process, limiting daily output to local market needs and hindering export expansion.Customer pain points
- Low Efficiency: Legacy equipment produced only 5,000 packs/hour, with labor costs accounting for 45% of total expenses.- Quality Risks: Misaligned labels and 5%+ missed labeling rate jeopardized export compliance.
- Harsh Operating Conditions: Dry climate and extreme temperature fluctuations (-10°C to 50°C) demanded robust machinery.
- Fast Deployment: Required installation and commissioning within 1 month after delivery.
Innovative Solutions
Tailored for high-temperature, arid environments in the Middle East:1. Customized Intelligent Labeling Machine
- Precision Labeling: Vision recognition + servo control ensures ±0.1mm accuracy, reducing missed labels to 0.2%.
- Modular Design: Quick switch between 100ml–1L bottle sizes, compatible with existing production lines.
- Environmental Adaptability: Dust-proof coating + high-temperature-resistant motors ensure stable operation in -10°C to 50°C.
2. End-to-End Technical Support
- Remote Commissioning & Onsite Training: Engineers completed pre-installation via cloud systems and provided 7-day onsite training.
- 24/7 Support: Real-time troubleshooting + 1-year warranty with spare parts supply.
3. Cost Efficiency
- ROI Boost: Output surged to 9,000 packs/hour (+80%) with 40% lower labor costs.
- Energy Savings: Variable frequency drives cut energy consumption by 30% vs. conventional machines.
Performance Results
| Metric | Legacy Equipment | Union Machinery | Improvement |
| Labeling Speed | 5,000 pcs/hour | 9,000 pcs/hour | +80% |
| Energy Consumption | 7.5 kW | 4.5 kW | -40% |
| Response Time | 72 hours | 24 hours | 66% Faster |
Key Collaboration Highlights
✅ Rapid Delivery: Shipped within 28 days post-order to meet peak season demands.✅ Long-Term Partnership: Client plans to purchase filling machines in 2024 for full-line automation.
Client Testimonial
“Union Machinery’s Drink Straw Sticking machine exceeded our expectations! It reached full capacity within a week, boosting product yield to 99.5% and slashing export return risks.”
— Mr. Hossein, Procurement Director, Iran Juice Processing Plant
Industry Applications
- Beverage Sector: Compatible with carton, bottle, and can packaging (PET, glass, etc.).- Global Benchmark: Ideal for regions with extreme climates (Middle East, Africa).
- Automation Trend: Combines smart machinery + localized service to drive cost-effective production.
Take Action Now
For technical specifications, ROI analysis, or customized solutions, contact our food machinery experts:�� Email: info@unmachinery.com
�� Website: www.hnunmachinery.com
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