High-speed juice beverage filling production line is installed in Turkey
Client Background
In July 2023, a well-known Turkish beverage manufacturer planned to upgrade its production line to meet rising demand for juice products. Key requirements included:- Fully automated filling and sealing for plastic bottles to improve efficiency.
- Equipment meeting EU hygiene standards (HACCP, ISO) for food safety.
- Solving leakage caused by poor sealing.
- Shortening delivery time to meet peak-season demands.
Solution: Customized Integrated Filling and Sealing Line
Union Machinery designed a fully automated production line for plastic bottled juice, leveraging 10+ years of liquid filling expertise. Core features included:- High-speed rotary filler: Precise filling control (error ≤ ±1%), compatible with 200ml–2L bottles, reducing type change time by 65%.
- Smart sealing system: Servo motor-driven, achieving industry-leading seal strength (30N/15mm).
- Real-time inspection: Monitors liquid level and seal quality, automatically rejecting ≥99.9% of defective products.
- Hygienic design: 316L stainless steel construction, compliant with HACCP.
- CIP integration: Reduced manual cleaning labor by 40%.
Key Advantages
- Adaptive technology: Adjusted filling valve speed to handle high-viscosity juice, preventing foam.
- Fast delivery: Completed design-to-delivery in 35 days, 60% faster than industry average.
- After-sales support: Provided bilingual manuals, instructional videos, on-site installation, and training.
- Cost savings: Reduced energy use by 15% and seal film waste to <3%.
Results
- Efficiency: Line speed reached 12,000 bottles/hour, boosting capacity by 200%.- Certification: Products passed Turkish TSE standards, entering premium EU markets.
- Partnership: Client repurchased equipment for sterile filling.
Why Choose Union Machinery?
- Expert team: Engineers offer end-to-end solutions from design to commissioning.- Global experience: 11+ years in food machinery, serving clients in 50+ countries.
- Certifications: ISO9001, CE, ensuring international compliance.
- Customization: Full-service support, including factory layout and maintenance.
- Support: 24/7 technical help, spare parts, and 1-year warranty.
Get Your Solution Today
Looking for cost-effective beverage equipment or line upgrades? Contact Union Machinery for:✅ Free production line planning
✅ 48-hour quotes
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