Client Background & Challenges
In July 2023, a large Indian feed processing plant faced critical challenges with outdated packaging equipment, including inefficiency and severe dust pollution. Key requirements included:1. Dust Control: Feed powder packaging caused airborne dust, endangering worker health and wasting raw materials.
2. Efficiency Upgrade: Legacy equipment handled only 5-8 tons/hour, failing to meet peak seasonal demand.
3. Customization Needs: Required adaptation to India’s high-temperature, high-humidity environment with reliable long-term maintenance support.
Solution: Core Advantages of Union Machinery’s Powder Bulk Bag System
Tailored to the client’s needs, we delivered a fully automated powder bulk bag system with market-specific customizations:1. Intelligent Dust Suppression
· Sealed discharge port + high-efficiency dust extraction system reduced dust leakage by 90%.
· Operational noise <75dB, compliant with Indian environmental standards.
2. High-Efficiency Automation
· Dual-mode operation (auto/manual) with 25-30 tons/hour throughput, achieving 200% efficiency gain.
· Integrated load cells + PLC control system ensured ≤0.2% weight accuracy, eliminating material waste.
3. Localized Adaptations
· Climate-optimized motor cooling system extended equipment lifespan.
· Custom stainless steel 316L anti-corrosion frame + IP66 protection withstood monsoon humidity (95% RH).
Results & Feedback
· Productivity: Output surged to 30 tons/hour per machine.· Cost Savings: Reduced material waste saved $25,000/year.
· Reliability: Zero failures over 18 months; maintenance costs at 60% of industry average.
· ROI: Reduced labor by 6 positions; payback period shortened to 11 months.
Client Testimonial:
“Union Machinery’s bulk bag system not only solved our dust issues but also cut labor costs by 30%. This has been a crucial investment in maintaining our competitiveness in India.”
Why Choose Union Machinery?
· Expert Team: End-to-end engineering support from design to commissioning.· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001, CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
Act Now for Your Custom Solution
Whether in feed processing, food production, or chemicals, Union Machinery’s bulk bag systems deliver:✅ Free Consultation + Industry White Paper: 《Automated Packaging Equipment Selection Guide》
✅ Free Production Line Design
✅ 48-Hour Rapid Quotation
Technical Specifications
| Item | Parameters |
| Packing Speed | 25-30 bags/hour |
| Weight Accuracy | ±0.2% |
| Power Consumption | 4.5 kW |
| Packing Capacity | 500-2000 kg/bag |
Explore More:
· Products: www.hnunmachinery.com/product/
· Case Studies: www.hnunmachinery.com/case/
· Videos: www.hnunmachinery.com/video/
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