Practical Analysis of Aseptic Filling of Tropical Juice | Technical Solution for 4000 Boxes per Hour

In the global food machinery export field, we have always held a leading position with excellent technology and high-quality services. In November 2023, we successfully reached a cooperation agreement with a Pakistani customer and provided them with a mango juice aseptic carton filling production line, helping them efficiently and stably produce high-quality mango juice products, meeting the local market's demand for fresh, hygienic, and convenient packaged food.
 

Customer Pain Points

When a juice producer in Pakistan planned to enter the high-end mango beverage market, they encountered three major challenges: the high acidity of tropical fruits led to corrosion of the filling equipment, it was difficult to control microorganisms in the hot environment of South Asia, and the existing equipment could only achieve a filling accuracy of ±3%... Until they met our solution.
 

Core technology breakthrough

√ Full-process aseptic barrier system
l Utilize 316L stainless steel UHT sterilization module (138°C/4 seconds instantaneous sterilization)
l Closed aseptic chamber (ISO 5-level cleanliness) combined with hydrogen peroxide spray sterilization
l Acid corrosion solution: Customized CIP cleaning procedure, pH value adaptive cleaner
 
√ Filling accuracy ± 0.5%
l High-precision flowmeter + German servo system enables precise filling of 200ml and 250ml in cartons
l Online weighing and rejection device ensures 100% qualification rate
 
√ Intelligent Production Center
l Siemens PLC bilingual control interface in Chinese and English
l Real time monitoring of O ₂ residue (<0.5%) and bag breakage rate (<0.1%)
 

Customer value digitization

Indicators	Before Renovation	Our Equipment	Improvement Percentage
Production Capacity	1800 boxes/hour	4000 boxes/hour	122%↑
Product Shelf Life	45 days	180 days	300%↑
Downtime Rate	15%	<3%	80%↓
Energy Consumption Cost	$0.21/box	$0.14/box	33%↓

 
Customer Testimonial
"The performance of Union Machinery equipment in high-temperature and high-humidity environments exceeded expectations. The filling accuracy of the aseptic filling line even surpassed that of European equipment. And maintenance costs are reduced by 60%." - Production Director Rizwan Ahmed
 

Why Choose Union Machinery?

· Expert Team: End-to-end engineering support from design to commissioning.
· Global Expertise: 11+ years in food machinery, serving 50+ countries.
· Certifications: ISO9001 and CE compliant.
· Custom Solutions: Full-service support, including plant layout optimization.
· Support: 24/7 technical assistance, spare parts availability, 1-year warranty.
 

Act Immediately:

Does your juice production line encounter the following problems?
[ ] Inadequate filling accuracy leads to leakage
[ ] Traditional sterilization methods affect flavor
[ ] Equipment corrosion shortens lifespan
✅ Submit the pain point analysis → Receive the "Tropical Fruit Filling Equipment Selection Guide" + case video